Integrated, flexible and custom goods technology begins to start

In recent years, the use of composite processing materials and aluminum-titanium alloys has increased, making economic separation and joining processes an indispensable technology for metal coffin processing. Modern automotive bodywork based on a variety of materials not only led to the emergence of new welding and gluing processes but also contributed to the development of cutting processes such as water jets.

In general, the field of separation is still moving in the direction of process technology automation. At the same time, in addition to the dazzling variety of possibilities in the microscopic arena, the use of modern software tools has made molded part technology more flexible.

Flexible and complete solution

The need for a complete solution, including full service, is growing in both connectivity and separation. More and more “development partners” and “complete solution providers” are providing “connection solutions”, “complete systems” and “welding packages”, each of which includes auxiliary equipment, training, maintenance and more. The main priority here is the efficiency of production preparation: the system provides faster and faster processes that are easier to handle and can be precisely adapted to the needs of individual customers.

Includes auxiliary equipment, training, maintenance and more. The main priority here is productivity: the system provides faster and faster processes, is easier to handle and can be precisely adapted to the needs of individual customers. The EWM Group sales manager conducted an analysis: “Whether it is the manufacture of metal components or the manufacture of industrial components, an important trend in welding technology is to look at the welding process from a holistic point of view. From the preparation of the welded parts to the subsequent work. , including not only the choice of welding equipment but also such as burners, welding additives, and gases, etc. This becomes more and more not just a performance problem of a component, but the overall efficiency of the welding technology solution. The interaction between all the components of the relevant process chain is ultimately the decisive factor for the user to make decisions.

Interface fusion

In order to document and quality control, there is a growing need to track individual production steps. When the data is reliably recorded, the optimization of the processing sequence can be optimal. This digitization further accelerates the convergence between hardware and software that has evolved. Harald Lander, Director of Research and Development, Perfect Welding Division, Fronius International, added: “The shorter life cycle, more versatility, greater flexibility, and faster adaptability require perfect automation between process equipment and robots. Interaction. The original interfaces will be merged, in some cases, or will be completely canceled; the language will be unified, and for the user, the process equipment and robot will become a unit.

Although these are not new, the special craftsmanship that is cleverly thought out is a trend of continuous relevance. In particular, welding technology demonstrates the versatility of these particular processes, with fascination such as higher deposition rates and lower heat dissipation (or lower energy consumption). In addition, a guiding principle for welding power sources is less waste in production companies, more mobile portability.

The fixing, gluing and coating of screws in welding are classified as “special processes”, which usually require special tests: if there are special regulations in the standard field. In some cases, the process we discuss here can completely conquer some business areas. Although electron beam welding is subject to competition from laser welding, for example, it requires more basic equipment. However, the unparalleled handling possibilities, the powerful electron beam power matched to the workpiece and the very high energy efficiency continue to open up new applications for electron beam welding.

3D cutting heads stimulate your imagination

“Under the current economic situation, although the separation technology is also challenged like the connection technology, it needs to have its own solution in the technical field. Equipment that can use several different process technologies is increasingly being adopted, in the metal 钣In terms of material processing, these devices offer a more flexible molding solution. Combined with plasma and flame cutting equipment, 3D cutting heads and individualized solutions enable manufacturers to complete customer orders in a way that makes more profit. STM Stein Moir CEO Jurgen Moser also noticed this trend (Figure 1): "The very rapid development of 3D water jet cutting is stimulating the user's imagination. 'The focus is on innovative cutting heads that combine easy-to-use software with modern portable equipment to turn 3D cutting into a highly versatile system. In addition, this system brings other advantages: for example, the use of such system software can automatically prevent errors and cutting angle errors; it ensures that people can easily and accurately perform contour programming.

Adaptive technology

When developing a single technology, it is also important to pay close attention to the adaptive applications of certain technologies. On the one hand, our requirement is to find the most adaptable process to meet a certain need; on the other hand, we must retain the necessary flexibility. For example, the superiority of plasma technology can make it an effective alternative to laser technology, as explained by Igor Mikulina, CEO of Microstep Europa: “Compared with lasers, in many production areas, our customers are more The more plasma cutting is seen as a better and more efficient alternative. Depending on the requirements, plasma has significant advantages in terms of investment and operating costs. And the precision of modern plasma cutting machines and In terms of quality, our customers can achieve incredible results. Lasers continue to be the first choice when cutting thinner materials that require absolute maximum precision.

Deshengrui Machinery is a professional CNC manufacturing and sheet metal fabrication company, including CNC machining services, CNC turning service, CNC milling services, CNC drilling services, laser cutting services, stamping services, die casting service, iron casting service and steel forging service.

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